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What is a Vortex Flow Meter?
vortex-flowmeters
 
 

A vortex meter is a type of volumetric flow meter that makes use of a natural phenomenon that occurs when a liquid flows around a bluff object. Vortex flow meters operate under the vortex shedding principle, where vortices (or eddies) are shed alternately downstream of the object. The frequency of the vortex shedding is directly proportional to the velocity of the liquid flowing through the meter.
Vortex flow meters are best suited for flow measurements where the introduction of moving parts presents problems. They are available in industrial grade, brass, or all-plastic construction. Sensitivity to variations in the process conditions is low and, with no moving parts, relatively low wear compared to other types of flow meters.

Advantages of Vortex Technology

 

Vortex flow meters offer many advantages for flow measurement including easy installation without impulse lines, no moving parts to maintain or repair, less leak potential, and a wide flow turndown range. Vortex meters also offer very low power consumption, allowing for use in remote areas.
Additionally, Vortex meters are unique in that they can accommodate liquids, gasses, steam, and corrosive applications. Vortex flow meters are also able to withstand high process pressures and temperatures.

Vortex Flow Meter Styles

 

 

Smart vortex meters provide a digital output signal containing more information than just flow rate. The microprocessor in the flowmeter can automatically correct for insufficient straight pipe conditions, for differences between the bore diameter and that of the mating pipe, for thermal expansion of the bluff body, and for K-factor changes when the Reynolds number drops below 10,000.

Intelligent transmitters are also provided with diagnostic subroutines to signal components or other failures. Smart transmitters can initiate testing routines to identify problems with both the meter and the application. These on-demand tests can also assist in ISO 9000 verification.

Some vortex flowmeters can detect mass flow. One such design measures both the vortex frequency and the vortex pulse strength simultaneously. From these readings, the density of the process fluid can be determined, and the mass flow is calculated to be within 2% of the span.

Another design is provided with multiple sensors to detect not only the vortex frequency but also the temperature and pressure of the process fluid. Based on that data, it determines both the density and the mass flow rate. This meter offers a 1.25% rate accuracy when measuring the mass flow of liquids and a 2% rate accuracy for gases and steam. If knowledge of process pressure and temperature is of value for other reasons, this meter provides a convenient, less costly alternative to installing separate transmitters.

Vortex Flow Meter Products Description

 

  • DN15-DN200 Intelligent Gas Precession Vortex Flowmeter
    DN15-DN200 Intelligent Gas Precession Vortex Flowmeter

    Steam / gas flow range:80-800m3/H . body material: 304 stainless steel . working power: 24VDC or 12VDC . Measuring range:Gas: 7m/s~40m/s; liquid: 0.7m/s~7m/s.

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  • Insert Digital Vortex Flow Meter Air Steam Flowmeter
    Insert Digital Vortex Flow Meter Air Steam Flowmeter

    measuring precision : liquid: 1.0; gas:1.5; . body material: 304 stainless steel . working power: 24VDC or 12VDC . Measuring range:Gas: 7m/s~40m/s; liquid: 0.7m/s~7m/s.

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  • Clamp Vortex Gas Flow Meter
    Clamp Vortex Gas Flow Meter

    RS485 Vortex Compressed Air Flowmeter 4-20mA Output . body material: 304 stainless steel . working power: 24VDC or 12VDC . Measuring range:Gas: 7m/s~40m/s; liquid: 0.7m/s~7m/s.

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  • Vortex High-precision Steam Or Gas Flowmeters
    Vortex High-precision Steam Or Gas Flowmeters

    Steam / gas flow range:80-800m3/H . body material: 304 stainless steel . working power: 24VDC or 12VDC . Measuring range:Gas: 7m/s~40m/s; liquid: 0.7m/s~7m/s.

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  • Vortex Flow Meter For Liquid
    Vortex Flow Meter For Liquid

    measuring precision : liquid: 1.0; gas:1.5; . body material: 304 stainless steel . working power: 24VDC or 12VDC . Measuring range:Gas: 7m/s~40m/s; liquid: 0.7m/s~7m/s.

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Company profile
 

Hangzhou Yucheng Science & Technology Co., Ltd is a professional manufacturer of pressure equipment, our factory was founded in 2005 and specializes in manufacturing pressure gauges, thermometers, transmitters, and related accessories.

All our pressure equipment was widely used in the Oil & Gas refinery, textiles, chemical, food, and beverage industries.

ISO9001:2000 certificated company, to guarantee excellent product quality.

Main clients from Africa, South America, North America, and Asia. and Europe.

Our production capacity: about 1 million sets of various kinds of pressure equipment.

Our location: factory in Ningbo and Hangzhou, office in Hangzhou.

Contact us for any request. we will design and produce the right product according to your request at a competitive price.

Hangzhou Yucheng Science Technology CoLtd

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High Quality

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Advanced Equipment

03

Professional Team

04

Custom Service

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Vortex Flow Meter

Vortex Flow Meter Applications and Limitations

 

 

Vortex meters are not usually recommended for batching or other intermittent flow applications. This is because the dribble flow rate setting of the batching station can fall below the meter's minimum Reynolds number limit. The smaller the total batch, the more significant the resulting error is likely to be.

Low-pressure (low-density) gases do not produce a strong enough pressure pulse, especially if fluid velocities are low. Therefore, it is likely that in such services the rangeability of the meter will be poor, and low flows will not be measurable. On the other hand, if reduced rangeability is acceptable and the meter is correctly sized for normal flow, the vortex flowmeter can still be considered.

If the process fluid tends to coat or build up on the bluff body, as in sludge and slurry service, this will eventually change the meter's K factor. Vortex-shedding flowmeters are not recommended for such applications. If, however, a dirty fluid has only moderate amounts of non-coating solids, the application is likely to be acceptable. This was demonstrated by a 2-year test on a limestone slurry. At the end of the test, the K factor was found to have changed only 0.3% from the original factory calibration, although the bluff body and flow tube were badly scarred and pitted.

When measuring multi-phase flow (solid particles in gas or liquid; gas bubbles in liquid; liquid droplets in gas), vortex meter accuracy will drop because of the meter's inability to differentiate between the phases. Wet, low-quality steam is one such application: the liquid phase should be homogeneously dispersed within the steam, and vertical flow lines should be avoided to prevent slugging. When the pipe is horizontal, the liquid phase is likely to travel on the bottom of the pipe, and therefore the inner area of the pipe should be kept open at the bottom. This can be achieved by installing the bluff body horizontally. Measurement inaccuracy in such applications is about 5% of actual flow but with good repeatability.

The permanent pressure loss through a vortex meter is about half that of an orifice plate, roughly two velocity heads. (A velocity head is defined as V2/g, where V is the flow velocity and g is the gravitational constant in consistent units.) If the pipe and meter are properly sized and of the same size, the pressure drop is likely to be only a few psi. However, downsizing (installing a smaller-than-line-size meter) in order to increase the Reynolds can increase the head loss to more than 10 psi. One should also make sure that the vena contracta pressure does not drop below the vapor pressure of the process fluid because that would cause cavitation. Naturally, if the backpressure on the meter is below the vapor pressure, the process fluid will flash, and the meter reading will not be meaningful.

Vortex Flow Meter Products FAQ 

Q: How does a vortex flow meter work?

A: Vortex flow meters measure fluid velocity using a principle of operation referred to as the von Kármán effect, which states that when flow passes by a bluff body, a repeating pattern of swirling vortices is generated. 
 In a Vortex flow meter, an obstruction in the flow path, often referred to as a shedder bar, serves as the bluff body. The shedder bar causes process fluid to separate and form areas of alternating differential pressure known as vortices around the back side of the shedder bar.

Q: How accurate is the Yokogawa vortex flow meter?

A: The VY Series provides a measurement accuracy of ±0.75% of the reading for liquid, or ±1% of the reading for gas and steam, under a wide range of fluid conditions.

Q: Why use a vortex flow meter?

A: The main advantages of vortex meters are their low sensitivity to variations in process conditionsd low wear relative to orifices or turbine meters. Also, initial and maintenance costs are low. For these reasons, they have been gaining wider acceptance among users.

Q: What is the difference between swirl flow meter and vortex flow meter?

A: Swirl meters create their own flow profile within the meter, so they require only three straight pipe diameters upstream and one downstream. Vortex meters typically require a minimum of 15 diameters upstream and five downstream to develop a proper flow profile for accurate measurements.

Q: Is vortex flow meter same as mass flow meter?

A: Vortex flowmeter is a volume flowmeter. Thermal gas flowmeter is a mass flowmeter. The measurement principle of the two is different. Vortex flowmeters are widely used, and can measure gases, liquids, and steam.

Q: What is the pressure drop on a vortex flowmeter?

A: The pressure drop produced by a vortex flowmeter is about 2 velocity heads (v2/2g), and because the pressure drop rises with the square of velocity, therefore the ΔP of an 8-in. meter would be 2.5 times, and for a 6-in. meter it would be 7.5 times the ΔP you are experiencing today in your 10-in. flowmeter.

Q: What is the maximum velocity of a vortex flow meter?

A: On low viscosity products such as water, gasoline, and liquid ammonia, and with application maximum velocity of 15 ft/s (4.6 m/s), vortex shedding meters can have a rangeability of about 20:1 with a pressure loss of approximately 4 PSIG (27.4 kPa).

Q: What is the straight run requirement for a vortex flow meter?

A: Elbows, reducers, etc upstream of the sensor will distort the flow profile and so adequate straight runs need to be accounted for. Typical recommendations suggest 35 straight pipe diameters upstream and 5 straight pipe diameters downstream.

Q: What is the low flow cut off on a vortex flow meter?

A: If the flow drops below 4 m³/hr, the reading will drop to zero. This is called “low-flow cutoff.” A vortex meter requires the flow to be in the turbulent flow regime to function correctly.

Q: What type of remote is a vortex flow meter?

A: Remote Type Vortex flow meter adopt Forever Tech technology and design. There are no moving parts, no abrasion, non-wearing parts inside the vortex flow meter sensor, fully welded SS304 body,with patented sensor and flow sensor body.

Q: What is the minimum velocity for a vortex flow meter?

A: For atmospheric gas, the lower limit the flow rate of the vortex flowmeter can reach 4~5m/s. For pressurized gas, such as compressed air, due to the increase in density, the lower limit flow rate will decrease.

Q: What are the most commonly used flow meters?

A: Differential pressure flow meters are, by far, the most common units in use today. These meters, which boast high accuracy, calculate fluid flow by reading pressure loss across a pipe restriction. Estimates are that over 50 percent of all liquid flow measurement applications use this type of unit.

Q: How do you calculate the flow of a vortex?

A: The frequency of the vortex formation and shedding depends on several factors: velocity of the fluid (υ), width of the shedder (d), and Reynolds number (Re). The relationship of velocity with flow and frequency can be given as f = S × υ/d, where S is the Strouhal number.

Q: What is the life expectancy of a flow meter?

A: In some applications such as subsea oil/gas production, your flow meter must have a life expectancy of 25 years or more with no possibility for maintenance. In other applications, a simple disposable device with a one to two year lifespan is perfectly acceptable.

 

 

 

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